@pacco
please to follow only this sequence (nas stopping):
1/unplug the failed disk (5th)
2/plug the new disk
3/start fvdw-sl console and load the kernel
4/upload udevstart and mdadm
5/run udevstart at this step please...
6/ build the raid with the command
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mdadm --assemble /dev/sd[abcd]2
then post the content of /proc/partitions and
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ls -l /dev/sd[abcde]
with your last post
:pound :pound :pound you missed to update the dev nodes :mrgreen: :mrgreen:
and the right command is
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cat /proc/partitions|busybox grep -r /dev/sd[abcde]$