mmm...thats the correct output, so as expected this disk should be able to install fvdw-sl-9-0
Then the only explanation I can think of is that something is damaged in the running firmware.
Instead of the using the webinterface you can do the upgrade manually.
In the download section you can find a a package for preparing new hard disk
viewtopic.php?f=7&t=130 Download the file fvdw-sl-9-0-phn-spd8020-HDD-install-package.zip
This archive contains a disk image fvdw-sl-9-0-phn-6sept2011.img size about 156 MB
You can check if is corrupt or not by checking md5 checksum of the file and compared that with the number in the MD5 file
Basically the manual install is that we will write this disk image to a system partition and that we change the boot settings to use at boot the partition were we have written this image to.
Now the star behind sda2 in your fdisk -l output means the system is booting from partition sda2, so we must write the disk image to sda1. To do this copy the disk image file fvdw-sl-9-0-phn-6sept2011.img to a share on the nas, for example create a share using the web interface with name "fvdw".
Now connect to the nas via ssh using putty and write the disk image to partition sda1 using this command
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dd if=/share/1000/fvdw/fvdw-sl-9-0-phn-6sept2011.img of=/dev/sda1
This only works if you have put the image in the share with name "fvdw"
It will take some time to execute and complete the dd command.
Be sure you entered the command correctly, "dd" is a powerful command thta when used wrong easily can destroy data on your disk on a place that was not intended.
When finished it will mention xxx records in and a line with xxx records out with xxx being a number the numbers in both lines should be the same
Now change partition to use for boot. This can be done as follow
enter in putty the command
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fdisk /dev/sda
This will sstart fdisk and a command line will appear to give fdisk commands.
on the command line of fdsik enter the command : a
it will respond with "enter a partition number"
enter the number: 2
enter again the command: a
enter now partition number : 1
Now enter the command : p
It will list the partition table and now the * should be behind sda1 and not anymore behind sda2
if you have that result then
enter the command: w
this will write the changes to the the partition table and close fdisk
If you do not use the w command and exit fdisk then the changes will not be made
Its easy to check if the changes are made by starting up fdisk again and use the p command.
It should look like this
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...
Device Boot Start End Blocks Id System
/dev/sda1 * 1 32 257008+ 83 Linux
/dev/sda2 33 64 257040 83 Linux
/dev/sda3
If everything is fine then close putty and reboot the spd8020 and keep your fingers crossed if it boots. it then should come up with the new firmware.
success, fvdw